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Telescopic Hydraulic Cylinders

When it comes to heavy-duty lifting and pushing applications, Telescopic Hydraulic Cylinders are the go-to solution for industries worldwide. These robust devices are designed to provide extended reach with a compact retracted length, making them ideal for space-constrained environments. Whether in construction, agriculture, or manufacturing, telescopic hydraulic cylinders offer unparalleled performance and reliability. In this comprehensive guide, we'll delve into the details of our high-quality telescopic hydraulic cylinders, covering specifications, features, and common questions to help you make an informed decision.

What Are Telescopic Hydraulic Cylinders?

Telescopic hydraulic cylinders, also known as multi-stage cylinders, consist of a series of nested tubular sections called stages. These stages extend and retract sequentially, allowing for a longer stroke than single-stage cylinders while maintaining a short collapsed length. This design is perfect for applications where space is limited but significant extension is required. They are commonly used in dump trucks, garbage compactors, and agricultural equipment, among others.

Key Features of Our Telescopic Hydraulic Cylinders

Our telescopic hydraulic cylinders are engineered with precision and durability in mind. Here are some standout features:

  • High-strength steel construction for enhanced durability and load-bearing capacity.
  • Precision machining ensures smooth operation and minimal friction.
  • Advanced sealing technology to prevent leaks and extend service life.
  • Corrosion-resistant coatings for use in harsh environments.
  • Customizable options available for specific applications, including bore size, stroke length, and mounting styles.

Detailed Product Parameters

To help you select the right telescopic hydraulic cylinder for your needs, we've compiled detailed specifications in the table below. These parameters are based on standard models, but we can tailor them to meet your requirements.

Parameter Range/Description Units
Bore Diameter 50 to 200 mm
Stroke Length Up to 6000 mm
Number of Stages 2 to 6 Stages
Working Pressure Up to 250 bar
Retracted Length Varies by model, typically 30-50% of extended length mm
Mounting Options Clevis, flange, trunnion, and custom mounts N/A
Material Carbon steel, stainless steel, or alloy steel N/A
Operating Temperature -40°C to 100°C °C

Applications of Telescopic Hydraulic Cylinders

Telescopic hydraulic cylinders are versatile and used across various industries. Here's a list of common applications:

  • Dump trucks for lifting and tilting beds.
  • Garbage and recycling vehicles for compacting and ejecting waste.
  • Agricultural machinery such as tractors and harvesters.
  • Construction equipment like cranes and excavators.
  • Industrial presses and manufacturing systems.
  • Marine and offshore applications for lifting and positioning.

Advantages of Using Telescopic Hydraulic Cylinders

Choosing telescopic hydraulic cylinders offers several benefits:

  • Space efficiency due to compact retracted size.
  • High force output relative to size, enabling heavy lifting.
  • Smooth and controlled extension and retraction for precise operations.
  • Durability and long service life with proper maintenance.
  • Flexibility in design for custom applications.

FAQ: Common Questions About Telescopic Hydraulic Cylinders

Here are some frequently asked questions to address your queries:

What is the maximum load capacity for a telescopic hydraulic cylinder?
The load capacity depends on factors like bore size, number of stages, and working pressure. For example, a cylinder with a 100mm bore and 250 bar pressure can handle loads up to 20,000 kg. Always refer to the manufacturer's specifications for accurate ratings.

How do I maintain a telescopic hydraulic cylinder to ensure longevity?
Regular maintenance includes checking for leaks, inspecting seals and rods for damage, keeping the cylinder clean, and using the correct hydraulic fluid. Lubricate moving parts as recommended and schedule professional inspections annually or based on usage hours.

Can telescopic hydraulic cylinders be used in extreme temperatures?
Yes, our cylinders are designed to operate in temperatures from -40°C to 100°C. For extreme conditions, special seals and materials can be used to prevent failure. Consult with our team for customized solutions.

What is the difference between single-acting and double-acting telescopic cylinders?
Single-acting cylinders use hydraulic pressure to extend but rely on gravity or external forces to retract, while double-acting cylinders use hydraulic pressure for both extension and retraction. Double-acting types offer better control and are suitable for applications requiring precise movement.

How do I choose the right number of stages for my application?
The number of stages affects the extended length and collapsed size. More stages allow for a longer stroke in a compact space but may reduce load capacity slightly. Consider your space constraints and force requirements; for instance, dump trucks often use 2-4 stages, while industrial applications might need up to 6 stages.

Are custom telescopic hydraulic cylinders available?
Absolutely. We offer customization options for bore size, stroke length, mounting styles, materials, and special features like position sensors or coatings. Provide your application details, and we'll engineer a solution tailored to your needs.

What causes a telescopic hydraulic cylinder to leak, and how can it be fixed?
Leaks are often due to worn seals, damaged rods, or improper installation. To fix it, identify the leak source, replace faulty seals or components, and ensure proper alignment. Regular maintenance helps prevent leaks; if persistent, seek professional repair services.

How long does a telescopic hydraulic cylinder typically last?
With proper maintenance, these cylinders can last 10,000 to 20,000 operating hours or more, depending on usage conditions. Factors like load, frequency of use, and environment impact lifespan. High-quality materials and correct installation extend durability.

Can I install a telescopic hydraulic cylinder myself?
Installation requires mechanical knowledge and tools. Follow the manufacturer's guidelines for mounting, alignment, and hydraulic connections. Incorrect installation can lead to failure or safety hazards. If unsure, hire a qualified technician to ensure safe and efficient operation.

What are the safety precautions when using telescopic hydraulic cylinders?
Always wear protective gear, ensure the system is depressurized before maintenance, avoid overloading, and regularly inspect for wear. Use appropriate mounting hardware and follow operational guidelines to prevent accidents. Training on hydraulic systems is recommended for operators.

Ordering and Support

Ready to purchase or need more information? Our team is here to assist with product selection, customization, and technical support. Contact us for quotes, lead times, and expert advice tailored to your specific requirements. We pride ourselves on delivering reliable telescopic hydraulic cylinders that meet the highest standards of quality and performance.

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