What Are Tunnel Boring Machine Hydraulic Cylinders?
Tunnel Boring Machine Hydraulic Cylinders are critical components in tunnel construction, providing the necessary force for excavation, steering, and stabilization. These cylinders operate under extreme pressure and harsh conditions, making durability and precision essential. Designed for high-performance applications, they ensure efficient and reliable tunneling operations in various geological environments.
Key Product Parameters
Our Tunnel Boring Machine Hydraulic Cylinders are engineered with precision to meet rigorous industry standards. Below are the detailed specifications presented in lists and tables for clarity.
Material Specifications
- Cylinder Barrel: High-strength steel, hardened and chromed for wear resistance.
- Piston Rod: Hard-chromed steel with anti-corrosion coating.
- Seals: Nitrile rubber or polyurethane, resistant to high temperatures and abrasion.
- Mounting Options: Flange, clevis, or trunnion mounts for versatile installation.
Performance Parameters
| Parameter |
Specification |
Unit |
| Bore Diameter |
100 to 500 |
mm |
| Stroke Length |
Up to 3000 |
mm |
| Operating Pressure |
Up to 350 |
bar |
| Temperature Range |
-40 to 120 |
°C |
| Weight |
Varies by size (e.g., 50-2000 kg) |
kg |
Customization Options
- Tailored dimensions for specific TBM models.
- Special coatings for corrosive environments.
- Integrated sensors for real-time monitoring.
Applications of Tunnel Boring Machine Hydraulic Cylinders
These cylinders are used in various tunneling projects, including subway systems, water tunnels, and mining operations. They provide thrust for cutting heads, adjust the shield direction, and manage ground pressure, ensuring safe and efficient excavation.
FAQ: Common Questions About Tunnel Boring Machine Hydraulic Cylinders
What is the typical lifespan of a Tunnel Boring Machine Hydraulic Cylinder?
The lifespan varies based on usage and maintenance but typically ranges from 5 to 10 years under normal operating conditions. Regular inspections and proper lubrication can extend durability.
How do I choose the right cylinder for my TBM?
Consider factors like bore size, stroke length, operating pressure, and environmental conditions. Consulting with our engineering team ensures a match for your specific TBM model and project requirements.
What maintenance is required for these cylinders?
Routine maintenance includes checking for leaks, inspecting seals, and monitoring fluid quality. It's recommended to follow the manufacturer's guidelines and schedule professional servicing annually.
Can these cylinders be repaired if damaged?
Yes, most components like seals and rods can be repaired or replaced. We offer repair services and supply genuine parts to restore functionality quickly.
Are custom sizes available for special projects?
Absolutely. We provide custom-designed cylinders to meet unique specifications, ensuring compatibility with various Tunnel Boring Machines and geological challenges.
What safety features are incorporated?
Our cylinders include pressure relief valves, robust sealing systems, and fatigue-resistant materials to prevent failures and ensure operator safety during tunneling operations.